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Washers · DIN 7603 · Application guide

What Are Copper Sealing Washers (DIN 7603 A) Used For?

Typical applications, the industries that specify copper sealing washers (din 7603 a), and how to choose the right size, material and finish for the joint.

Copper Sealing Washers (DIN 7603 A) are used for sealing a threaded fitting against fluid pressure by crushing a soft metal ring between two machined faces. They are manufactured to DIN 7603, and selection is driven by the nominal diameter, the fit and tolerance the assembly requires, and the service environment.

Primary duty
Sealing a threaded fitting against fluid pressure by crushing a soft metal ring between two machined faces
Governing standard
DIN 7603
Nominal diameter range
6 mm to 20 mm
Category
Washers

Application notes are general engineering guidance. Verify the property class and any approval requirement against your own design calculation.

What Are Copper Sealing Washers (DIN 7603 A) Used For? application image

The primary duty of Copper Sealing Washers (DIN 7603 A) is sealing a threaded fitting against fluid pressure by crushing a soft metal ring between two machined faces. Below: the sectors that specify them in volume, the checklist used to select the right size and material for the application, installation notes, and the known limits of the type. Stocked across roughly 6 mm to 20 mm, they cover general to heavy-duty work.

Typical Applications for Copper Sealing Washers (DIN 7603 A)

The most common settings where these are specified:

  • Maintenance & repair (MRO): a stocked size for servicing existing plant where the original fastener spec must be matched.
  • Fabrication & metalwork: bench and on-site assembly of steel frames, enclosures and weldments.
  • Bolted structural joints: spreading load over soft or oversized holes and protecting the surface.
  • Vibration applications: spring and serrated types that maintain tension under cyclic load.
  • Timber & soft materials: large-OD types that prevent pull-through.

How to Specify Copper Sealing Washers (DIN 7603 A) for Your Application

  • Size: Match the nominal size to the mating thread or hole. This product spans 6 mm–20 mm; check the full table below for the exact dimensions of each size.
  • Type & OD: Select flat for load spreading, spring/serrated for anti-loosening, or fender/large-OD for soft or oversized holes.
  • Environment: For damp, coastal or chemical exposure prefer A4/316 stainless or a suitable coating; indoors, plated steel or A2 is usually sufficient.
  • Standard: This product is supplied to DIN 7603. Quoting the standard on your order guarantees interchangeable dimensions between suppliers.

Installation & Assembly Practice

  • Place the washer under the rotating element (usually the nut) so tightening does not score the surface.
  • Chamfered-hole side of a hardened washer faces the bolt head fillet.
  • On serrated-flange hardware, do not add a plain washer — it defeats the serrations.

Common Selection Mistakes with Copper Sealing Washers (DIN 7603 A)

  • Relying on a spring washer for locking on class 8.8+ joints — at high preload it flattens and adds nothing.
  • Choosing an OD too small for soft material, so the head pulls through or embeds.

Where Copper Sealing Washers (DIN 7603 A) Are Not the Right Choice

A washer does not replace a locking feature on its own in severe vibration, and a spring washer adds little clamp on high-strength joints.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

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The form below follows the current technical drawing configuration. Change the drawing values above and the request details update automatically.

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Specification
Business Information

Dimensions & Specifications (DIN 7603)

Inner diameter d1 (mm)Outer diameter d2 (mm)Thickness t (mm)MaterialConditionMax temperature (u00b0C)Reference standardRe-use
6.010.01.0Cu-DHPSoft annealed250DIN 7603Single use
8.012.01.0Cu-DHPSoft annealed250DIN 7603Single use
10.014.01.5Cu-DHPSoft annealed250DIN 7603Single use
12.016.01.5Cu-DHPSoft annealed250DIN 7603Single use
14.020.01.5Cu-DHPSoft annealed250DIN 7603Single use
16.022.02.0Cu-DHPSoft annealed250DIN 7603Single use
20.026.02.0Cu-DHPSoft annealed250DIN 7603Single use
Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

Which industries use Copper Sealing Washers (DIN 7603 A)?

They are commonly specified in bolted structural joints, vibration applications and timber & soft materials, among other sectors.

How do I choose the right size of Copper Sealing Washers (DIN 7603 A)?

Match the nominal size to the mating thread or hole. This product is available from 6 mm to 20 mm; the full dimension table on this page lists each size.

Do Copper Sealing Washers (DIN 7603 A) actually stop bolts loosening?

Spring and serrated washers help maintain tension under light vibration, but for critical joints a prevailing-torque locking nut or adhesive is more reliable. Flat washers mainly spread load and protect the surface.

What material should Copper Sealing Washers (DIN 7603 A) be for outdoor use?

For damp, coastal or chemical environments specify A4 (316) stainless or a suitably coated steel. For indoor or dry use, A2 (304) stainless or zinc-plated steel is normally adequate.

Can I get a quote for Copper Sealing Washers (DIN 7603 A) in the size and material I need?

Yes. Use the technical drawing and quote form on this page to set the size and options, then send the exact configuration to our team for pricing and lead time.