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Bolts · Trade series (solar module clamps) · Application guide

What Are Solar Module Mid Clamps and End Clamps Used For?

Typical applications, the industries that specify solar module mid clamps and end clamps, and how to choose the right size, material and finish for the joint.

Solar Module Mid Clamps and End Clamps are used for clamping a framed module to an approved rail with the frame height and clamp orientation matched. They are manufactured to Trade series (solar module clamps), and the choice of size, property class and finish is driven by the load in the joint and the environment it sits in.

Primary duty
Clamping a framed module to an approved rail with the frame height and clamp orientation matched
Governing standard
Trade series (solar module clamps)
Category
Bolts

Application notes are general engineering guidance. Verify the property class and any approval requirement against your own design calculation.

What Are Solar Module Mid Clamps and End Clamps Used For? application image

Application guide for Solar Module Mid Clamps and End Clamps to Trade series (solar module clamps). The core duty of the type is clamping a framed module to an approved rail with the frame height and clamp orientation matched. The typical industries, the how-to-specify checklist, assembly practice and the exclusion cases are set out below.

Typical Applications for Solar Module Mid Clamps and End Clamps

The most common settings where these are specified:

  • Solar rooftop installation: Mid and end clamps hold framed modules on mounting rails.
  • Ground-mount arrays: Frame-height options suit different module profiles.
  • Commercial PV systems: Aluminum and stainless combinations support approved rail systems.
  • Solar maintenance: Rotating universal heads change a clamp from mid to end use.

How to Specify Solar Module Mid Clamps and End Clamps for Your Application

  • Size: Match the size to the mating part — see the dimension table below for each option.
  • Strength class: Choose the property class (e.g. 8.8, 10.9, 12.9 or A2/A4 stainless) for the load and environment, and tighten to the matching torque so the joint relies on preload, not friction.
  • Environment: For damp, coastal or chemical exposure prefer A4/316 stainless or a suitable coating; indoors, plated steel or A2 is usually sufficient.
  • Standard: This product is supplied to Trade series (solar module clamps). Quoting the standard on your order guarantees interchangeable dimensions between suppliers.

Installation & Assembly Practice

  • Tighten to the torque for the size and property class with a calibrated wrench — the joint is held by preload, not by the thread friction alone.
  • Ensure at least one full thread projects beyond the nut after tightening, and never re-use a bolt that has been tightened into yield.
  • Under slotted or oversized holes, fit a hardened washer so the preload does not relax into the hole edge.

Common Selection Mistakes with Solar Module Mid Clamps and End Clamps

  • Specifying class 12.9 "to be safe" in a corrosive environment — high classes are more sensitive to hydrogen embrittlement and stress corrosion; 8.8 hot-dip galvanized often outlasts them outdoors.
  • Choosing a length that puts the shear plane through the threaded portion when a plain shank (partially threaded bolt) was available.
  • Mixing stainless bolts with plated-steel nuts: the joint loses its corrosion logic and can gall or seize.

Where Solar Module Mid Clamps and End Clamps Are Not the Right Choice

Not for permanent joints that will never be opened (a rivet or weld is cheaper), and not where the head must sit flush — use a countersunk screw instead.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

Request a Quote

The form below follows the current technical drawing configuration. Change the drawing values above and the request details update automatically.

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Specification
Business Information

Dimensions & Specifications (Trade series (solar module clamps))

Clamp functionModule frame range (mm)Inter-module gap (in)HardwareMaterialsSystem note
mid or end by orientation30~450.513 mm hex; M8u00d71.25 square nut and M8u00d750 serrated bolt600-series aluminum / 304 stainless steelsystem-specific rail and bonding requirements
universal rotating head30~50click-clamp baseblack or silver aluminumrotate head 90 degrees for mid or end position
universal rail mid clamp30~46integrated bondingaluminum / stainless system hardwarerail and end-clamp compatibility required
Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

How tight should Solar Module Mid Clamps and End Clamps be torqued?

Tighten to the torque for the size and property class so the joint is held by bolt preload. The size pages and torque reference table give recommended values; use a calibrated torque wrench for anything structural.

What material should Solar Module Mid Clamps and End Clamps be for outdoor use?

For damp, coastal or chemical environments specify A4 (316) stainless or a suitably coated steel. For indoor or dry use, A2 (304) stainless or zinc-plated steel is normally adequate.

Are Solar Module Mid Clamps and End Clamps made to a recognized standard?

Yes — they are manufactured to Trade series (solar module clamps), so dimensions are interchangeable between suppliers when you quote the standard on your order.

What are Solar Module Mid Clamps and End Clamps used for?

Clamping a framed module to an approved rail with the frame height and clamp orientation matched. They are supplied to Trade series (solar module clamps).

Can I get a quote for Solar Module Mid Clamps and End Clamps in the size and material I need?

Yes. Use the technical drawing and quote form on this page to set the size and options, then send the exact configuration to our team for pricing and lead time.