A2 Stainless Steel Small-Diameter Lockbolt Assemblies (BS 7805-1) combine the dimensional form of BS 7805 Part 1:1997 with the material properties of grade ISO 3506 group A2 (304 / 1.4301), commonly supplied A2-70: good general corrosion resistance, largely non-magnetic, service range approx. -200 °C to +400 °C, subject to the property class and the joint. This page summarizes the grade data, its corrosion behavior in service, the comparable grades, and the sizes supplied.
Why Choose A2 Stainless Steel for Small-Diameter Lockbolt Assemblies (BS 7805-1)
The most common stainless group for indoor and general outdoor fasteners. For small-diameter lockbolt assemblies (bs 7805-1), this matters when good general corrosion resistance is the primary requirement.
Mechanical & Physical Properties
| Grade designation | ISO 3506 group A2 (304 / 1.4301), commonly supplied A2-70 |
|---|---|
| Magnetic response | Largely non-magnetic |
| Service temperature | approx. -200 °C to +400 °C, subject to the property class and the joint |
| Corrosion characteristic | Good general corrosion resistance |
Galvanic & Galling Considerations
For stainless small-diameter lockbolt assemblies (bs 7805-1) the compatibility question is galvanic rather than galling: joined to aluminum or galvanized steel in wet service, stainless drives corrosion of the less-noble metal. Isolate with a coating, sleeve or non-conductive washer where the joint sees moisture. Note also that stainless is softer than hardened carbon steel, so where the part carries a wear or shear duty, check the load against the grade before substituting.
Comparable Grades
For Small-Diameter Lockbolt Assemblies (BS 7805-1), the alternative stainless grade is A4 (316). Choose A2 (304) for general use and A4 (316) wherever chlorides are present; the molybdenum in A4 is the whole difference. Remember that stainless is the corrosion answer, not the strength answer — for load, look at class 8.8 or 10.9 instead.
Using Stainless Fasteners in Aluminum
Expect the aluminum to corrode, not the fastener — stainless sits higher in the galvanic series, so the aluminum is the one that gives up material. A small fastener in a thick section spreads the loss over a large area and is usually fine; a large fastener in thin sheet concentrates it and is not. Keep water out of the joint, or isolate the two metals with a nylon or coated washer and a sealant.
Sizes of Small-Diameter Lockbolt Assemblies (BS 7805-1) Available in A2 Stainless Steel
| Nominal diameter (mm) | Pin head styles | Collar styles | Strength grade | Assembly | Material options | Reference standard |
|---|---|---|---|---|---|---|
| 4.8 | brazier / truss / countersunk | standard / flanged / wide-flanged / low-profile | 5.8 | pin + collar | carbon steel / stainless steel / aluminum alloy | BS 7805 Part 1:1997 |
| 6.4 | brazier / truss / countersunk | standard / flanged / wide-flanged / low-profile | 5.8 | pin + collar | carbon steel / stainless steel / aluminum alloy | BS 7805 Part 1:1997 |
| 7.9 | brazier / truss / countersunk | standard / flanged / wide-flanged / low-profile | 5.8 | pin + collar | carbon steel / stainless steel / aluminum alloy | BS 7805 Part 1:1997 |
| 9.5 | brazier / truss / countersunk | standard / flanged / wide-flanged / low-profile | 5.8 | pin + collar | carbon steel / stainless steel / aluminum alloy | BS 7805 Part 1:1997 |
