Grade 8.8 Steel (class 8.8) is the workhorse medium-carbon alloy grade for structural joints. When self-drilling screws are specified in this grade, the dimensions remain per DIN 7504; the material determines corrosion behavior (requires plating (zinc) for corrosion protection) and the service temperature range (up to approx. +300 °C). Both are covered below with the size table.
Why Choose Grade 8.8 Steel for Self-Drilling Screws
The workhorse medium-carbon alloy grade for structural joints. For self-drilling screws, this matters when requires plating (zinc) for corrosion protection is the primary requirement.
Mechanical & Physical Properties
| Grade designation | class 8.8 |
|---|---|
| Magnetic response | Magnetic |
| Service temperature | up to approx. +300 °C |
| Corrosion characteristic | Requires plating (zinc) for corrosion protection |
Galvanic & Galling Considerations
For self-drilling screws in steel, the dominant compatibility issue is hydrogen embrittlement at high property classes (10.9 and above) when electroplated. Plating must be followed by an appropriate baking treatment, or a non-electroplated finish (mechanical zinc, zinc flake) should be substituted.
Comparable Grades
For Self-Drilling Screws, class 10.9 or 12.9 is the comparable strength step. Move up when the joint preload approaches the proof load of the current class; move down when the joint is over-specified. For corrosion-critical service, switch to stainless A2 or A4.
Sizes of Self-Drilling Screws Available in Grade 8.8 Steel
| Size | Nominal diameter (mm) | Pitch (mm) | Head diameter dk (mm) | Head height k (mm) | Drill point capacity (mm) | Common length range (mm) | Reference standard | Notes |
|---|---|---|---|---|---|---|---|---|
| ST3.5 | 3.5 | 1.27 | 6.9 | 2.1 | 0.7~2.0 | 13~25 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |
| ST3.9 | 3.9 | 1.29 | 7.5 | 2.3 | 0.7~2.5 | 13~32 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |
| ST4.2 | 4.2 | 1.41 | 8.2 | 2.5 | 0.7~3.0 | 13~38 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |
| ST4.8 | 4.8 | 1.59 | 9.5 | 2.9 | 0.7~4.0 | 16~50 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |
| ST5.5 | 5.5 | 1.81 | 10.9 | 3.3 | 1.0~5.0 | 19~60 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |
| ST6.3 | 6.3 | 1.81 | 12.5 | 3.8 | 1.0~6.0 | 19~80 | DIN 7504 K/N | Tek self-drilling screw, drill flute point |