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Seals · ISO 3601-1 (fluid power — O-rings, inside diameters and cross-sections)

PTFE Metric O-Rings (ISO 3601)

Temperature range, chemical and fluid compatibility, hardness and the full dimensional range for this compound.

PTFE Metric O-Rings (ISO 3601) are supplied to polytetrafluoroethylene (thermoplastic, not an elastomer). Corrosion behaviour is near-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal, the material is non-magnetic, and the usable service range is approx. -200 °C to +260 °C. In practice this grade is chosen for chemical service and low friction rather than for elastic sealing.

Grade
polytetrafluoroethylene (thermoplastic, not an elastomer)
Corrosion resistance
Near-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal
Magnetic response
Non-magnetic
Service temperature
approx. -200 °C to +260 °C

Property values are typical for the grade. Certified mechanical test data is available on request for production orders.

PTFE Metric O-Rings (ISO 3601) reference image

PTFE Metric O-Rings (ISO 3601) combine the dimensional form of ISO 3601-1 (fluid power — O-rings, inside diameters and cross-sections) with the material properties of grade polytetrafluoroethylene (thermoplastic, not an elastomer): near-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal, non-magnetic, service range approx. -200 °C to +260 °C. This page summarizes the grade data, its corrosion behavior in service, the comparable grades, and the sizes supplied.

Why Choose PTFE for Metric O-Rings (ISO 3601)

Chosen for chemical service and low friction rather than for elastic sealing. For metric o-rings (iso 3601), this matters when near-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal is the primary requirement.

Mechanical & Physical Properties

Grade designationpolytetrafluoroethylene (thermoplastic, not an elastomer)
Magnetic responseNon-magnetic
Service temperatureapprox. -200 °C to +260 °C
Corrosion characteristicNear-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal

Galvanic & Galling Considerations

Galvanic and galling behavior do not apply to metric o-rings (iso 3601) in PTFE — the relevant compatibility questions are chemical: confirm the elastomer against the fluid, the temperature and any cleaning agents in service, and check the gland or groove dimensions give the intended compression on the section.

Comparable Grades

For metric o-rings (iso 3601), consider an energised or spring-loaded PTFE seal where recovery is required, or FKM where the chemistry allows an elastomer. Elastomer selection is decided by the medium, the temperature range and whether the seal is static or dynamic — not by strength.

Sizes of Metric O-Rings (ISO 3601) Available in PTFE

Cross-section (mm)Typical inside-diameter range (mm)Common compoundsNotes
1.01.0 – 20NBR, FKM, EPDM, siliconeminiature and pneumatic
1.52.0 – 40NBR, FKM, EPDM, siliconesmall pneumatic and instrument
1.781.78 – 50NBR, FKM, EPDMnearest metric equivalent to the 1/16 in section
2.03.0 – 100NBR, FKM, EPDM, siliconegeneral hydraulic and pneumatic
2.55.0 – 150NBR, FKM, EPDMgeneral hydraulic
3.06.0 – 200NBR, FKM, EPDMgeneral hydraulic
3.510 – 250NBR, FKMhydraulic
4.012 – 300NBR, FKMhydraulic and larger flanges
5.020 – 400NBR, FKMlarge flanges and covers
5.3320 – 400NBR, FKMnearest metric equivalent to the 3/16 in section
6.025 – 500NBR, FKMlarge covers and housings

Dimensions are independent of the material: every size above is available in PTFE.

Custom manufacturing · Made to drawing

Need this seal in a grade that is not listed?

Ptfe is one of the grades the catalog describes. A special seal is almost always a compound change rather than a size change — the same dimensions in a material that survives the medium.

Minimum order from 2,000 pieces; samples within 7 days of drawing approval.

Custom seal manufacturingSend a drawing

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Dimensioned line drawing of 1.0 Metric O-Rings (ISO 3601) to ISO 3601-1 (fluid power — O-rings, inside diameters and cross-sections). Side view and top view, drawn to the dimensions in the table below and redrawn for any size selected.
Typical inside-diameter range (mm)
1.0 – 20
Common compounds
NBR, FKM, EPDM, silicone
Notes
miniature and pneumatic
Sends the selected values to the quote form below.

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Specification
Business Information

Dimensions & Specifications (ISO 3601-1 (fluid power — O-rings, inside diameters and cross-sections))

Cross-section (mm)Typical inside-diameter range (mm)Common compoundsNotes
1.01.0 – 20NBR, FKM, EPDM, siliconeminiature and pneumatic
1.52.0 – 40NBR, FKM, EPDM, siliconesmall pneumatic and instrument
1.781.78 – 50NBR, FKM, EPDMnearest metric equivalent to the 1/16 in section
2.03.0 – 100NBR, FKM, EPDM, siliconegeneral hydraulic and pneumatic
2.55.0 – 150NBR, FKM, EPDMgeneral hydraulic
3.06.0 – 200NBR, FKM, EPDMgeneral hydraulic
3.510 – 250NBR, FKMhydraulic
4.012 – 300NBR, FKMhydraulic and larger flanges
5.020 – 400NBR, FKMlarge flanges and covers
5.3320 – 400NBR, FKMnearest metric equivalent to the 3/16 in section
6.025 – 500NBR, FKMlarge covers and housings

Applications & Industries

Where Metric O-Rings are used, and what decides the specification in each case. Stocked from 1.0 to 6.0 (inside diameter).

Industries that specify Metric O-Rings

  • Hydraulics Port, cover and piston seals.
  • Pneumatics Cylinder and valve seals.
  • Food and beverage EPDM and silicone compounds.
  • Chemical plant FKM for aggressive media.
  • Hydraulics & pneumatics Static and dynamic sealing in cylinders and valve bodies.
  • Process & food equipment Sealing at joints that are cleaned and inspected.

Typical applications

  • specifying inside diameter, cross-section and compound together
  • matching the compound to the fluid and the temperature
  • checking the groove dimensions give the right squeeze
  • using a back-up ring at high pressure
  • sealing a joint against fluid or air pressure
  • excluding dust and moisture from a housing

Service conditions to specify against

Sealed joints
Used where the fixing has to keep water or air out as well as hold — the elastomer, not the fastener, decides service life.

Where to use something else

  • Do not substitute an NBR ring for an FKM one because the dimensions match; the size fits and the compound fails, which looks like a leak with no cause.

Full application guide: where Metric O-Rings are used, how to specify them, and the cases they are wrong for

Video: PTFE Metric O-Rings (ISO 3601)

Video: PTFE Metric O-Rings (ISO 3601)

Third-party video, selected automatically for this topic. It is not produced by Engineering Hardware and is not a specification source — use the tables on this page for dimensional data.

Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

Are PTFE Metric O-Rings (ISO 3601) magnetic?

PTFE Metric O-Rings (ISO 3601) are non-magnetic.

What corrosion resistance do PTFE Metric O-Rings (ISO 3601) offer?

PTFE Metric O-Rings (ISO 3601) provide near-universal chemical resistance; no elastic recovery, so it is used as a back-up or energised seal with a service range of approx. -200 °C to +260 °C.

Which media is PTFE suitable for?

PTFE suits almost every chemical, over a very wide temperature range. It is the wrong choice for anything needing elastic recovery — it cold-flows and takes a set. Elastomer selection is decided by the fluid first, then the temperature, then whether the seal is static or dynamic.

What hardness are PTFE Metric O-Rings (ISO 3601) supplied in?

Shore A 70 is the general-purpose default. A softer compound (around 60) seals better on a rough or slightly out-of-round surface; a harder one (around 80 to 90) resists extrusion at higher pressure or across a wider gap. State the hardness on the order — it is not implied by the material.

How do I request a quotation?

Use the technical drawing on this page to pick the exact configuration, then submit it with the quote form. We respond within one business day.