DIN 94 is the standard cited for split cotter pins. This page sets out what the standard controls for this part, reproduces the dimensional table supplied against it, and notes the related designations referenced on drawings.
DIN 94 — Scope
DIN 94 specifies the dimensional requirements for split cotter pins. Material, surface condition and any performance rating are set by separate documents specific to this part family — ISO 898-1 and ISO 898-2, which govern bolt and nut property classes, do not apply here.
Tolerance & Product Grades
Tolerances for split cotter pins are given as limits on the individual dimensions in the table rather than as a fastener product grade. Where a general-tolerance class is cited on the drawing instead, it applies to the dimensions not otherwise toleranced.
Dimensions Specified by DIN 94
| Nominal diameter (mm) | Hole dia min (mm) | Hole dia max (mm) | Common length range (mm) | Material | Reference standard |
|---|---|---|---|---|---|
| 0.6 | 0.7 | 0.9 | 6~16 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 0.8 | 0.9 | 1.1 | 6~20 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.0 | 1.1 | 1.3 | 8~25 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.2 | 1.3 | 1.5 | 8~30 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.6 | 1.7 | 1.9 | 10~40 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 2.0 | 2.1 | 2.4 | 12~50 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 2.5 | 2.7 | 3.0 | 14~63 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 3.2 | 3.4 | 3.8 | 18~80 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 4.0 | 4.3 | 4.8 | 22~100 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 5.0 | 5.4 | 5.9 | 25~125 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 6.3 | 6.7 | 7.4 | 32~160 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 8.0 | 8.5 | 9.3 | 40~200 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 10.0 | 10.6 | 11.5 | 50~250 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 13.0 | 13.8 | 14.9 | 63~315 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
Companion Standards
DIN 94 controls only the geometry of split cotter pins. Surface finish is governed by separate finish standards (for example ISO 4042 for electroplating), and corrosion testing by ISO 9227 (neutral salt spray). Mechanical performance is set by the standards specific to this part family, not by ISO 898-1 or ISO 898-2, which apply to bolts, screws and nuts.
When to Specify DIN 94
DIN 94 is still widely used in European mechanical engineering and as a cross-reference on legacy drawings; its ISO equivalent is preferred for new designs.
