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Threaded Inserts · DIN 8140 · Application guide

Helical Thread Inserts — Applications & Typical Uses

Helical Thread Inserts are used primarily for reinforcing or repairing threads in aluminum, magnesium and plastics. This page summarizes where they fit, the industries that rely on them, and the practical points to get right when you specify them — to DIN 8140. Stocked across roughly M3 to M20, they cover general to heavy-duty work.

Typical Applications for Helical Thread Inserts

The most common settings where these are specified:

  • Plastics & composites: reinforced, reusable threads in molded parts.
  • Aerospace & motorsport: lightweight alloy parts needing full-strength steel threads.
  • Field repair: recovering a stripped thread without scrapping the part.
  • General machine building: fastening covers, brackets, motors and sub-assemblies on production equipment.
  • Maintenance & repair (MRO): a stocked size for servicing existing plant where the original fastener spec must be matched.

How to Specify Helical Thread Inserts for Your Application

  • Size: Match the nominal size to the mating thread or hole. This product spans M3–M20; check the full table below for the exact dimensions of each size.
  • Tap & length: Drill and tap to the specified STI size, and pick insert length (commonly 1.5×D or 2×D) for the load and parent material strength.
  • Environment: For damp, coastal or chemical exposure prefer A4/316 stainless or a suitable coating; indoors, plated steel or A2 is usually sufficient.
  • Standard: This product is supplied to DIN 8140. Quoting the standard on your order guarantees interchangeable dimensions between suppliers.

Where Helical Thread Inserts Are Not the Right Choice

Not a fix for a hole that is already oversized beyond the STI tap range, and not needed in steel that already holds a thread well.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

Request a Quote

Set the size and options in the drawing above, then send the exact configuration straight to this form.

Request a Quotation

Specification
Business Information

Dimensions & Specifications (DIN 8140)

Thread sizePitch (mm)Length (mm)Drill / tap size (mm)Free coil diameter (mm)Reference standardNotes
M30.54.53.1 (STI tap)3.45DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M30.56.03.1 (STI tap)3.45DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M40.76.04.2 (STI tap)4.57DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M40.78.04.2 (STI tap)4.57DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M50.87.55.3 (STI tap)5.67DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M50.810.05.3 (STI tap)5.67DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M61.09.06.3 (STI tap)6.80DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M61.012.06.3 (STI tap)6.80DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M81.2512.08.4 (STI tap)9.01DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M81.2516.08.4 (STI tap)9.01DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M101.515.010.5 (STI tap)11.26DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M101.520.010.5 (STI tap)11.26DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M121.7518.012.6 (STI tap)13.51DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M121.7524.012.6 (STI tap)13.51DIN 8140 / ISO 10130Wire thread insert, 2xD length; tang break-off
M162.024.016.5 (STI tap)17.71DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off
M202.530.020.5 (STI tap)22.07DIN 8140 / ISO 10130Wire thread insert, 1.5xD length; tang break-off

Frequently Asked Questions

Which industries use Helical Thread Inserts?

They are commonly specified in aluminum & cast housings, thread repair and plastics & composites, among other sectors.

How do I choose the right size of Helical Thread Inserts?

Match the nominal size to the mating thread or hole. This product is available from M3 to M20; the full dimension table on this page lists each size.

When should I use Helical Thread Inserts instead of tapping directly?

Use them in soft alloys, plastics or thin sections where a cut thread would strip, or to repair a stripped hole. In strong steel that already holds a thread well, they are usually unnecessary.

What material should Helical Thread Inserts be for outdoor use?

For damp, coastal or chemical environments specify A4 (316) stainless or a suitably coated steel. For indoor or dry use, A2 (304) stainless or zinc-plated steel is normally adequate.

Can I get a quote for Helical Thread Inserts in the size and material I need?

Yes. Use the technical drawing and quote form on this page to set the size and options, then send the exact configuration to our team for pricing and lead time.