A4 Stainless Steel Helical Thread Inserts are supplied to DIN 8140. The grade provides superior, including marine and chloride environments and is largely non-magnetic; the practical service range is approx. -200 °C to +400 °C, subject to the property class and the joint. Property data, grade comparison and the full size table follow.
Why Choose A4 Stainless Steel for Helical Thread Inserts
Specified for marine, coastal and chemical applications. For helical thread inserts, this matters when superior, including marine and chloride environments is the primary requirement.
Mechanical & Physical Properties
| Grade designation | ISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80 |
|---|---|
| Magnetic response | Largely non-magnetic |
| Service temperature | approx. -200 °C to +400 °C, subject to the property class and the joint |
| Corrosion characteristic | Superior, including marine and chloride environments |
Corrosion Behavior in Service
A4 (316) adds 2–3% molybdenum to the A2 (304) composition, which dramatically improves resistance to chloride-pitting corrosion. For Helical Thread Inserts in marine, coastal, swimming-pool or food-processing environments, A4 is the default selection.
Galvanic & Galling Considerations
Two important notes for stainless helical thread inserts: (1) stainless can gall on stainless threads under load — use a thread lubricant or anti-galling compound, especially for M6 and below; (2) when joined to aluminum or galvanized steel, stainless can drive galvanic corrosion of the less-noble metal in wet service — isolate with a coating or sleeve where appropriate.
Using Stainless Fasteners in Aluminum
Stainless steel is more noble than aluminum, so in the presence of an electrolyte — rain, condensation, salt spray — the aluminum becomes the anode and corrodes at the joint. The effect is driven by the area ratio: a small stainless fastener in a large aluminum section is normally acceptable, while a large stainless fastener in thin aluminum is not. Where the joint is wet, isolate the two metals with a coated or nylon washer and a sealant, or specify an aluminum or coated fastener instead.
Sizes of Helical Thread Inserts Available in A4 Stainless Steel
| Thread size | Pitch (mm) | Length (mm) | Drill / tap size (mm) | Free coil diameter (mm) | Reference standard | Notes |
|---|---|---|---|---|---|---|
| M3 | 0.5 | 4.5 | 3.1 (STI tap) | 3.45 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M3 | 0.5 | 6.0 | 3.1 (STI tap) | 3.45 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M4 | 0.7 | 6.0 | 4.2 (STI tap) | 4.57 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M4 | 0.7 | 8.0 | 4.2 (STI tap) | 4.57 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M5 | 0.8 | 7.5 | 5.3 (STI tap) | 5.67 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M5 | 0.8 | 10.0 | 5.3 (STI tap) | 5.67 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M6 | 1.0 | 9.0 | 6.3 (STI tap) | 6.80 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M6 | 1.0 | 12.0 | 6.3 (STI tap) | 6.80 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M8 | 1.25 | 12.0 | 8.4 (STI tap) | 9.01 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M8 | 1.25 | 16.0 | 8.4 (STI tap) | 9.01 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M10 | 1.5 | 15.0 | 10.5 (STI tap) | 11.26 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M10 | 1.5 | 20.0 | 10.5 (STI tap) | 11.26 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M12 | 1.75 | 18.0 | 12.6 (STI tap) | 13.51 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M12 | 1.75 | 24.0 | 12.6 (STI tap) | 13.51 | DIN 8140 / ISO 10130 | Wire thread insert, 2xD length; tang break-off |
| M16 | 2.0 | 24.0 | 16.5 (STI tap) | 17.71 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
| M20 | 2.5 | 30.0 | 20.5 (STI tap) | 22.07 | DIN 8140 / ISO 10130 | Wire thread insert, 1.5xD length; tang break-off |
