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Nuts · ISO 4035 · Application guide

What Are Thin Hex Nuts Used For?

Typical applications, the industries that specify thin hex nuts, and how to choose the right size, material and finish for the joint.

Thin Hex Nuts are used for the clamped counter-face of a bolted joint. They are manufactured to ISO 4035, and the choice of size, property class and finish is driven by the load in the joint and the environment it sits in.

Primary duty
The clamped counter-face of a bolted joint
Governing standard
ISO 4035
Thread size range
M1.6 to M36
Category
Nuts

Application notes are general engineering guidance. Verify the property class and any approval requirement against your own design calculation.

What Are Thin Hex Nuts Used For? application image

Application guide for Thin Hex Nuts to ISO 4035. The core duty of the type is the clamped counter-face of a bolted joint. The typical industries, the how-to-specify checklist, assembly practice and the exclusion cases are set out below. Stocked across roughly M1.6 to M36, they cover general to heavy-duty work.

Typical Applications for Thin Hex Nuts

The most common settings where these are specified:

  • General machine building: fastening covers, brackets, motors and sub-assemblies on production equipment.
  • Maintenance & repair (MRO): a stocked size for servicing existing plant where the original fastener spec must be matched.
  • Fabrication & metalwork: bench and on-site assembly of steel frames, enclosures and weldments.
  • Bolted joints: the clamping counter-face on studs and bolts across every assembly type.
  • Vibration-prone equipment: where a locking or flanged style resists loosening.

How to Specify Thin Hex Nuts for Your Application

  • Size: Match the nominal size to the mating thread or hole. This product spans M1.6–M36; check the full table below for the exact dimensions of each size.
  • Locking & grade: Match the strength grade to the bolt, and choose a locking style (nyloc, all-metal, serrated flange) if the joint sees vibration.
  • Environment: For damp, coastal or chemical exposure prefer A4/316 stainless or a suitable coating; indoors, plated steel or A2 is usually sufficient.
  • Standard: This product is supplied to ISO 4035. Quoting the standard on your order guarantees interchangeable dimensions between suppliers.

Installation & Assembly Practice

  • Run the nut down by hand before applying the wrench to catch cross-threading early.
  • Tighten the nut rather than the bolt head where access allows — the torque-to-preload relation is more consistent.
  • For locking styles, note that nyloc inserts are single-use in critical joints and lose grip above roughly 120 °C.

Common Selection Mistakes with Thin Hex Nuts

  • Pairing a high-class bolt with a lower-class nut — the nut strips before the bolt reaches proof load; the nut class must meet or exceed the bolt class.
  • Using a plain nut with a spring washer in severe vibration instead of a prevailing-torque locking nut.
  • Re-using nyloc nuts in critical joints.

Where Thin Hex Nuts Are Not the Right Choice

Not on their own — they need a matching bolt or stud — and a plain nut is not a substitute for a locking type under heavy vibration.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

Request a Quote

The form below follows the current technical drawing configuration. Change the drawing values above and the request details update automatically.

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Specification
Business Information

Dimensions & Specifications (ISO 4035)

SizePitch (mm)Width across flats s (mm)Width across corners e min (mm)Nut height m (mm)Reference standard
M1.60.353.23.481.0ISO 4035 / DIN 439
M20.44.04.321.2ISO 4035 / DIN 439
M2.50.455.05.451.6ISO 4035 / DIN 439
M30.55.56.011.8ISO 4035 / DIN 439
M40.77.07.662.2ISO 4035 / DIN 439
M50.88.08.792.7ISO 4035 / DIN 439
M61.010.011.053.2ISO 4035 / DIN 439
M81.2513.014.384.0ISO 4035 / DIN 439
M101.516.017.775.0ISO 4035 / DIN 439
M121.7518.020.036.0ISO 4035 / DIN 439
M142.021.023.367.0ISO 4035 / DIN 439
M162.024.026.758.0ISO 4035 / DIN 439
M202.530.032.9510.0ISO 4035 / DIN 439
M243.036.039.5512.0ISO 4035 / DIN 439
M303.546.050.8515.0ISO 4035 / DIN 439
M364.055.060.7918.0ISO 4035 / DIN 439
Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

What are Thin Hex Nuts used for?

The clamped counter-face of a bolted joint. They are supplied to ISO 4035.

Which industries use Thin Hex Nuts?

They are commonly specified in vibration-prone equipment, frames & weldments and general machine building, among other sectors.

How do I choose the right size of Thin Hex Nuts?

Match the nominal size to the mating thread or hole. This product is available from M1.6 to M36; the full dimension table on this page lists each size.

Do Thin Hex Nuts need a locking feature?

If the joint sees vibration or cyclic load, use a locking style (nyloc, all-metal lock, or serrated flange) or a thread-locking adhesive. For static joints a standard nut tightened correctly is usually sufficient.

Can I get a quote for Thin Hex Nuts in the size and material I need?

Yes. Use the technical drawing and quote form on this page to set the size and options, then send the exact configuration to our team for pricing and lead time.