Split Cotter Pins manufactured in Grade 12.9 Steel (class 12.9) are dimensioned to ISO 1234 / DIN 94. The sections below give the mechanical and physical properties of the grade, its behavior in corrosive and elevated-temperature service, and the full size table.
Why Choose Grade 12.9 Steel for Split Cotter Pins
The highest common strength class, for high-load machine assembly. For split cotter pins, this matters when requires plating or black-oxide protection is the primary requirement.
Mechanical & Physical Properties
| Grade designation | class 12.9 |
|---|---|
| Magnetic response | Magnetic |
| Service temperature | up to approx. +300 °C |
| Corrosion characteristic | Requires plating or black-oxide protection |
Corrosion Behavior in Service
Carbon and alloy steel split cotter pins require a coating for corrosion protection. Zinc plating (with or without passivation) is the most common; hot-dip galvanizing is used for outdoor structural service; black-oxide is mainly a tarnish-prevention finish for tool-room use.
Comparable Grades
For Split Cotter Pins, class 8.8 is the comparable strength step. Move up when the joint preload approaches the proof load of the current class; move down when the joint is over-specified. For corrosion-critical service, switch to stainless A2 or A4.
Sizes of Split Cotter Pins Available in Grade 12.9 Steel
| Nominal diameter (mm) | Hole dia min (mm) | Hole dia max (mm) | Common length range (mm) | Material | Reference standard |
|---|---|---|---|---|---|
| 0.6 | 0.7 | 0.9 | 6~16 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 0.8 | 0.9 | 1.1 | 6~20 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.0 | 1.1 | 1.3 | 8~25 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.2 | 1.3 | 1.5 | 8~30 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 1.6 | 1.7 | 1.9 | 10~40 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 2.0 | 2.1 | 2.4 | 12~50 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 2.5 | 2.7 | 3.0 | 14~63 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 3.2 | 3.4 | 3.8 | 18~80 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 4.0 | 4.3 | 4.8 | 22~100 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 5.0 | 5.4 | 5.9 | 25~125 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 6.3 | 6.7 | 7.4 | 32~160 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 8.0 | 8.5 | 9.3 | 40~200 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 10.0 | 10.6 | 11.5 | 50~250 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |
| 13.0 | 13.8 | 14.9 | 63~315 | Low-carbon steel / stainless | ISO 1234 / DIN 94 |